The Function and Solution of Robot FFC Cable

The Function and Solution of Robot FFC Cable


Robot FFC cable is a simple structure flexible board. Usually the materials are substrate, transparent plastic, copper foil, protective film and transparent plastic. The foil is subjected to a process such as etching to obtain the desired circuit, and the protective film is to be drilled to expose the corresponding pads. After cleaning, combined by rolling and then plated at the exposed pad portion Gold or tin. General also stamping into the corresponding shape of the small circuit board. Now, many products used the cable, because the cable can be twists and turns, in the printer, mobile phones, notebooks and many other products.

The type of robot FFC cable:
1, single panel
The use of single-sided PI copper plate material in the line after the completion of a layer of protective film, forming a single-layer conductor only a flexible circuit board.
2, ordinary double panel
The use of double-sided PI board deposited copper material in the double-sided circuit is completed, the two sides were added with a protective film, as a double conductor with a circuit board.
3, the substrate to generate a single panel
The use of pure copper foil material in the circuit process, respectively, in the two sides of each layer plus a layer of protective film, as a single-layer conductor, but in the circuit board has a conductor on both sides of the exposed circuit board.
4, the substrate to generate double-sided
A double-sided conductor circuit board having a two-layer, one-sided PI-plated copper material material is bonded to each other at a specific position to form a double-sided conductor circuit board in a localized region, A circuit board with high flexural properties.

Darlox’s producs: Flexible flat cables  FFC Cables  40P 0.5mm pitch LVDS FFC Cable

Darlox FFC Housings

According to the pitch, there are 1.27MM ffc housing, 2.54mm ffc housing, including single row, double rows, multi-rows.

Housing baffle

To ensure the firmly using with the terminal contacts which is with the contact barbs Any type of housing baffle can not be damaged and deformed, especially due to the wrong terminal or other reasons for secondary use.

Barbs groove

Channel of contact barbs. Generally can be directly from the appearance to identify the direction of interspersed. Some others that more subtle can also confirm the direction of the contact piercing from the direction of the housing baffle.

Adaptation conditions

1, the size of the contacts (high, width) and the caliber of the housing.

2, the location of the contact barbs and housing baffle.
3, interspersed process is smooth.

Darlox’s producs: Flexible flat cables  FFC Cables

Business Darlox

Darlox was founded in 2002 which is specialized in the production of polyimide and polyester (FPC, FFC) soft printed circuit board business.Over the past decade, Darlox is committed to high-grade, high-tech product development. Strict implementation of the QC management system, advanced technology and equipment, advanced management experience, the company continued to grow and develop. Darlox passed the ISO9001 quality system certification, United States Safety Experimental Center UL safety certification, and the SGS testing and certification in line with the EU ROHS & WEEE green environmental requirements.

Darlox have a good and stable relations of cooperation with well-known enterprises of Japan,  United States, Germany, Sri Lanka, South Korea, Hong Kong and other countries.

The company holding the only quality of my request, the only letter I seek, only Cheng Qi seeking the purpose of the company.

Darlox’s producs: Flexible flat cables  FFC Cables  40P 0.5mm pitch LVDS FFC Cable

Darlox FPC process capability and production equipment

Items	2010	2013
Conductor width/Pitch	3mil/3mil	1.6mil/1.6mil
Line distance tolerance	±0.02mm	±0.01mm
The distance between the pad and the line	0.1mm	0.075mm
Line and the edge of the distance	0.15mm	0.15mm
Minimum pad size	0.3×0.3mm	0.3×0.3mm
Convex disk size	0.45mm	0.25mm
Minimum PTH pore size	0.2mm	0.1mm
Silk screen alignment tolerance	±0.2mm	±0.075mm
Dimensional tolerances	±0.05mm	±0.05mm
Aperture / hole tolerance	±0.05mm	±0.025mm
Nickel plating thickness	1μm-5μm	1μm-5μm
Gold plating thickness	0.05μm-0.2μm	0.05μm-0.2μm
Maximum number of layers	8	8

Darlox’s producs: Flexible flat cables  FFC Cables  40P 0.5mm pitch LVDS FFC Cable

Flexible printed circuit board (FPC) design specifications

With the miniaturization trend of all the electronic, flexible board is more and more popular because of its inherent light, thin, flexible and other advantages. Relative to the ordinary hard board, the flexible board design is more difficult. It is more difficult to the designer integrate all the electronic functions in such a small and thin flex pcb. In addition to considering the electrical interconnect, the design have to concern about the flexibility, reliability and other structural requirements. The flexible board selection, processing methods and precision will affect the final product price and lead time. All these requires the designer to be very concerned about the cost analysis. It is necessary to consider the electrical performance and the structure.

Darlox’s producs: Flexible flat cables  FFC Cables  40P 0.5mm pitch LVDS FFC Cable

Darlox electronic flexible printed circuit board intelligent factory is selected 2017 National Intelligent Manufacturing Pilot Demonstration

The “2017 national smart manufacturing pilot demonstration project list” come out recommended by the local industrial and information technology departments. The State Ministry of Industry announced , Darlox electronic “flexible printed circuit board intelligent factory pilot demonstration” is selected. Darlox Electronics is the only one selected enterprises in Guangdong.

Darlox electronic “flexible printed circuit board intelligent factory” is based on intelligent, digital, information technology as the focus, the use of intelligent technology and equipment to enhance the transformation of traditional flexible printed circuit board processing process, through automation, information technology, Digital and other technology development, in order to achieve factory efficiency management, system fade, quality traceability and other functions to ensure that the flexible printed circuit board design and production of the whole process of real-time monitoring and intelligent monitoring.

Under the current international situation, intelligent manufacturing as the representative of the rapid development of a new round of industrial development, digital network of intelligent increasingly become the main trend of manufacturing. Hongxin Electronics actively respond to the call of the state, in accordance with the special action to determine the “side pilot demonstration, while summing up experience, while promoting the use of” the overall arrangement, the implementation of “Made in China 2025” and intelligent manufacturing projects, and strive for China’s economic growth momentum, Round of industrial competition to make a high point to make a contribution.

Darlox’s producs: Flexible flat cables  FFC Cables  40P 0.5mm pitch LVDS FFC Cable

Electronic 0.5mm Pitch Custom LVDS FFC Cable With Connector

Custom LVDS FFC Cable 0.5mm pitch LVDS ffc cable for LCD

Feature & Advantages
(Low Voltage Differential Singnaling Cable Assemblies Using FFC)

LVDS Cable based on FFC have a lot of merits comparing to other type of cables including wire harness and FPC.

The number and mechanism of contact are very simple and not be troublesome.

Its short-team R&D,fascinating cost structure,stable electrical performance like differential impedance,cross
talk and skew may help set designer in various sides.

Advantage

1. Ten years experience of design, manufacture of ffc cables.
2. Well-equipped testing facilities and strong technical force.
3. Assembled according to customers' specifications
4. Prompt delivery and competitive price and quality.
5. All kinds of our products are ROHS and cable are UL compliant
6. All kinds of products 100% tested before delivery.
7. Stable quality, high reliability. 

Darlox’s producs: Flexible flat cables  FFC Cables  40P 0.5mm pitch LVDS FFC Cable