Tuesday, August 29, 2017

1.27mm Ptch FFC cable

Advantage of 1.27mm pitch FFC cable are Small size, light weight, the design of the cable board is used to replace the larger wiring harness wire. In the current patch electronics assembly board, the insulation material FFC cable is usually to meet the miniaturization and mobility requirements Of the solution. By using the 1.27mm ffc cables, the total weight and volume of the cable is reduced by 70% compared to conventional round wire harness. The cable can also be increased by using the reinforcement material or liner method to obtain Additional mechanical stability.

When the circuit of the circuit is too complicated and the single layer board can not be routed or need copper foil for grounding shielding, you need to choose double or even multilayer fpc cable. Multilayer fpc cable have the holes connecting the layers of copper foil. This is a typical difference of single layer fpc cable .

Thursday, August 24, 2017

Advantages and Disadvantages of Automotive FFC Cable

Automotive FFC cable including single-sided, double-sided and multi-layer board. The substrate based on polyimide CCL-based materials. Its advantage including high heat resistance, good dimensional stability, and good electrical insulation performance.


Automotive FFC cable shortcomings:
(1) high initial cost of a single time
Since the flexible PCB is designed and manufactured for special applications, the cost of the circuit design, wiring, and backplane is high.

(2) difficult changes and repair
Once the soft PCB is made, it must be changed from the bottom of the map or the preparation of the light painting program, so it is not easy to change its surface covered with a protective film, to be removed before repair, repair and then to restore, it is more difficult jobs.

(3) size is limited
It can not be done very long, very wide.

(4) can be damage easily when improper operation.
Improper operation of the installation can easy to cause damage to the soft circuit, the soldering and rework needs of trained personnel operation.
Advantages of automotive cable FFC cable:
(1) can be free to bend, winding, folding, according to the space layout requirements of any arrangement, and in any three-dimensional space to move and stretch, so as to achieve the integration of components and wire connections.
(2) the use of FPC can greatly reduce the size and weight of electronic products.
(3) FFC also has good heat dissipation and weldability as well as easy to install, the overall cost is low, the combination of soft and hard design to a certain extent make up for the flexible substrate in the component carrying capacity of a slight shortage.

Wednesday, August 23, 2017

The Function and Solution of Robot FFC Cable

The Function and Solution of Robot FFC Cable


Robot FFC cable is a simple structure flexible board. Usually the materials are substrate, transparent plastic, copper foil, protective film and transparent plastic. The foil is subjected to a process such as etching to obtain the desired circuit, and the protective film is to be drilled to expose the corresponding pads. After cleaning, combined by rolling and then plated at the exposed pad portion Gold or tin. General also stamping into the corresponding shape of the small circuit board. Now, many products used the cable, because the cable can be twists and turns, in the printer, mobile phones, notebooks and many other products.


The type of robot FFC cable:
1, single panel
The use of single-sided PI copper plate material in the line after the completion of a layer of protective film, forming a single-layer conductor only a flexible circuit board.
2, ordinary double panel
The use of double-sided PI board deposited copper material in the double-sided circuit is completed, the two sides were added with a protective film, as a double conductor with a circuit board.
3, the substrate to generate a single panel
The use of pure copper foil material in the circuit process, respectively, in the two sides of each layer plus a layer of protective film, as a single-layer conductor, but in the circuit board has a conductor on both sides of the exposed circuit board.
4, the substrate to generate double-sided
A double-sided conductor circuit board having a two-layer, one-sided PI-plated copper material material is bonded to each other at a specific position to form a double-sided conductor circuit board in a localized region, A circuit board with high flexural properties.

Tuesday, August 8, 2017

Darlox FFC Housings

According to the pitch, there are 1.27MM ffc housing, 2.54mm ffc housing, including single row, double rows, multi-rows.

Housing baffle
To ensure the firmly using with the terminal contacts which is with the contact barbs Any type of housing baffle can not be damaged and deformed, especially due to the wrong terminal or other reasons for secondary use.
Barbs groove
Channel of contact barbs. Generally can be directly from the appearance to identify the direction of interspersed. Some others that more subtle can also confirm the direction of the contact piercing from the direction of the housing baffle.
Adaptation conditions
1, the size of the contacts (high, width) and the caliber of the housing.
2, the location of the contact barbs and housing baffle.
3, interspersed process is smooth.
Darlox’s producs: Flexible flat cables  FFC Cables

Sunday, August 6, 2017

Business Darlox


Darlox was founded in 2002 which is specialized in the production of polyimide and polyester (FPC, FFC) soft printed circuit board business.Over the past decade, Darlox is committed to high-grade, high-tech product development. Strict implementation of the QC management system, advanced technology and equipment, advanced management experience, the company continued to grow and develop. Darlox passed the ISO9001 quality system certification, United States Safety Experimental Center UL safety certification, and the SGS testing and certification in line with the EU ROHS & WEEE green environmental requirements.

Darlox have a good and stable relations of cooperation with well-known enterprises of Japan,  United States, Germany, Sri Lanka, South Korea, Hong Kong and other countries.

The company holding the only quality of my request, the only letter I seek, only Cheng Qi seeking the purpose of the company.

Darlox’s producs: Flexible flat cables  FFC Cables  40P 0.5mm pitch LVDS FFC Cable

Tuesday, August 1, 2017

Darlox FPC process capability and production equipment

Items20102013
Conductor width/Pitch3mil/3mil1.6mil/1.6mil
Line distance tolerance±0.02mm±0.01mm
The distance between the pad and the line0.1mm0.075mm
Line and the edge of the distance0.15mm0.15mm
Minimum pad size0.3×0.3mm0.3×0.3mm
Convex disk size0.45mm0.25mm
Minimum PTH pore size0.2mm0.1mm
Silk screen alignment tolerance±0.2mm±0.075mm
Dimensional tolerances±0.05mm±0.05mm
Aperture / hole tolerance±0.05mm±0.025mm
Nickel plating thickness1μm-5μm1μm-5μm
Gold plating thickness0.05μm-0.2μm0.05μm-0.2μm
Maximum number of layers88