Wednesday, July 16, 2014

Chicago needs to put in Superconducting Cable to finish Power Outages

With the threat of terrorist act and extreme weather perennially alert on the horizon, Chicago's obtaining inventive with its infrastructure upgrades. The city's primary power service, industrial Edison, is attending to install superconducting cables to forestall outages within the heart. Why does not each town do this?

The job sounds pretty easy. ComEd can lay superconducting cable aboard the prevailing copper cable underground. each area unit concerning identical size, however the superconducting cable will carry concerning 10 times the maximum amount power because the regular cable. This makes it adore the cables that come back directly out of power stations, and means the grid will reroute power within the event of a catastrophe to forestall a service interruption. At first, the superconducting cables can solely serve the Loop space of downtown Chicago.

It's a bit unclear however well the superconducting cables can truly work, since this can be the primary industrial application of the technology. and also the upgrade will not be low cost either. The Department of independent agency has already committed $60 million to the project, and ComEd says it's going to value way more than that once all is alleged and done. However, once you contemplate that power outages value the country $18 billion to $33 a year on the average, the investment appears like it might obtain itself.

Again, ComEd continues to be within the coming up with stages, although it's expected to create associate announcement concerning the project on Wed. the choice to maneuver forward with such a concept comes somewhat over a year when some hoodlums attacked an influence station in Calif. and simply a number of months when hackers bust into a utility area by estimation a countersign. therefore at the terribly least, it's nice to examine that cities area unit responding to those varieties of threats.

AWM 20624 80C 60V VW-1 Touchpad flexible printed circuit  

Tuesday, July 15, 2014

Super Power FFC cable

FFC cable, also known as Flexible Flat Cable (FFC) can choose any number of pins and pitch, so that more convenient on-line, greatly reducing the volume of electronic products, reduce production costs, increase High production efficiency, the most suitable between moving parts and motherboard, board to board, Miniaturization of electrical equipment for data transmission cables. Common specifications are 0.5mm, 0.8mm, 1.0mm, 1.25mm, 1.27mm, 1.5mm, 2.0mm, 2.54mm And other pitch flexible cable.

Widely used in various printers and print head connection between the motherboard, graphics , Scanners, copiers, stereos, LCD appliances, fax machines, DVD players and other various Products and signal transmission connection plate board. In the modern electrical equipment, almost nowhere.

Common models are as follows:
 A type: both ends of the connection and reinforcement plate attached to the insulation tape; Type B: Cross reinforcement plate directly attached to the insulation tape; C type: both ends of the reinforcement Board directly attached to the conductor; D Type: Cross-pasted directly reinforcement plate at both ends of the guide The body; E Type: reinforcement plate attached to one end of the insulating tape, and the other end directly solder; F type: both ends of the reinforcement plate directly attached to the insulating tape, half stripped interior; G Type: Direct solder the ends. FFC technical parameters: number of conductors N: cable The number of copper conductors; pitch P: adjacent to the center line between the two conductors Distance; margins M: outermost between a conductor cable centerline to the edge Distance: full pitch TP: distance between the centerline of the outermost of the two conductors, TP = P * (N-1); total width W: distance from the middle of the two edges of the cable, W = P * (N +1); total length TL: distance from the ends of the cable; insert thickness TT: two cable connection end thickness.

AWM 20624 80C 60V VW-1 Touchpad flexible printed circuit  

Thursday, July 10, 2014

OEM and ODM FPC cable manufacturers

In the flexible printed circuit cable business, many manufacturers hope that they can get more marketing shares in the competition. FPC cables' wide application and nice-looking prospects makes their wish possible.

OEM and ODM cable manufacturers must take measures to optimzie the enterprise management and quality control. As a result, production can be improved, production cost will be slashed and related problems will be solved. Cables suppliers always have good cooperations with various electronic manufacturers. They are able to expand their business to a higher level by their stable stock of cables and components and reliable quality.

For example, when manufacturers develop the FPC cables, double access flex are flexible circuits having a single conductor layer but which is processed so as to allow access to selected features of the conductor pattern from both sides. While this type of circuit has certain benefits, the specialized processing requirements for accessing the features limits its use.

In the flexible printed circuit cable business, many manufacturers hope that they can get more marketing shares in the competition. FPC cables' wide application and nice-looking prospects makes their wish possible. As upstream suppliers for mobile phone business, flexible printed circuit cable manufacturers have many potentials and opportunities.

AWM 20624 80C 60V VW-1 Touchpad flexible printed circuit  

Information regarding FFC Cables

The FFC cable of high quality is flexible, bendable, foldable, thin, tiny and easy to connect and assemble. To have a rough understanding of the FFC cable customization. In view of this, for example, a cable manufacturing factory get the information about the cable's specification of the cable that needs to be customized, they can start to mould the cable based on the part numbers in detail.

To start with, let's concentrate on the FFC cable's application. The FFC cables can be used in signal transmission and board to board connection for a large variety of modern electrical instruments, but many of them are mainly printers: such as all kinds of printers, the connection between print head and mainboard, graph plotter, scanner, and other kinds of printing office equipemnt. Among FFC cables in application, the DF9-31S FFC cable, 50 pin flexible flat cable and automotive shielded FFC cable are the most popular models.

On the basics of the most authoritative technological survey, we can actually draw the conclusion of the FFC cables' main advantages. The FFC cable of high quality is flexible, bendable, foldable, thin, tiny and easy to connect and assemble. Furthermore, the FFC cable is able to solve electronmagnetic interference. There are available options for the number of wires and their normal pitches. During electronic product installation, conveniences for connection can be achieved on a certain level. When we got to learn FFC cables further and have a rough understanding of the FFC cable customization. In view of this, for example, a cable manufacturing factory get the information about the cable's specification of the cable that needs to be customized, they can start to mould the cable based on the part numbers in detail.

AWM 20624 80C 60V VW-1 Touchpad flexible printed circuit  

Wednesday, July 9, 2014

Electronic flexible printed circuit cable assemblies with connectors

Customization of the electronic flexible printed circuit cable assemblies is aviable for electronic manufacturers since the cable manufacturing factories concentrate on what exactly the detailed application of the cables in newly invented products.

See reference for the electronic flexible printed circuit cable assemblies with connectors with 0.4 mm pitch and 0.9 mm height, a certain series of back flip-type actuator connectors are suited for use in tablet computers. This very series, available with 0.5 mm pitch and 0.7 mm height, provides secure mating in confined board spaces. Units meet accepted standards for Zero Insertion Force connectors used in backlight and touchscreen applications and are commonly used in smartphones and mobile phones.

Now newly developed tablets are replaced with the flexible printed circuit cables as the first step, and this is conducive to the whole configuration and operation. And the FPC cables should be used as customized, which would contribute to best effect and most reasonable assembly for an electronic product like a tablet computer. The most prominent features of the FPC is its light, thin ,small, soft , with heat resistance, heat dissipation and great capability of transmisson. Customization of the electronic flexible printed circuit cable assemblies is aviable for electronic manufacturers since the cable manufacturing factories concentrate on what exactly the detailed application of the cables in newly invented products.

AWM 20624 80C 60V VW-1 Touchpad flexible printed circuit  

Sunday, July 6, 2014

Large-scale application for FPC cable

ODM flexible printed circuit cable offer ODM's a low cost and highly repeatable manufacturing solution with a number of standard or customized cable designs. ODM FPC cables are a proven solution with remarkable features which make the cable more powerful and useful than ever before. Both components and cable materials have been upgraded for new generations.

Manufacturers tried the utmost to push the flexible printed circuit cables to a large-scale application. The cables can used in audio sound equipment, digital camera,  video tape recorder,auto acoustics, calculator, cash register, telephone, CD-ROM, VCD, DVD, copying machine, printer, wireless devices etc. A line of low profile, high performance ODM flexible printed circuit cable solutions for single, dual, tri and quad band applications has been developed recently.

ODM flexible printed circuit cable offer ODM's a low cost and highly repeatable manufacturing solution with a number of standard or customized cable designs. ODM FPC cables are a proven solution with remarkable features which make the cable more powerful and useful than ever before. Both components and cable materials have been upgraded for new generations.

For example, there is a newly-designed ODM FPC cable which has been adopted which is a kind of printed cable of high reliability,high density, high stability and durability. ODM FPC cable is light in weight,thin in thickness and small in volume, most importantly, the cable is very flexible.This cable is used in a Sony product in addition to its perfect configuration. The FPC cable is a tiny bendable and foldable cable attaching to the circuit. Being light, thin ,small, soft, it has good heat resistance, heat dissipation and great capability of transmisson. These good features of FPC keep the operation of the display of the camera steadier and more efficient.

AWM 20624 80C 60V VW-1 Touchpad flexible printed circuit  

Wednesday, July 2, 2014

DIY Flex Printed Circuits

Produce your own single-sided Flexible printed circuit employing a solid ink printer, copper-coated polyimide film, and customary printed circuit etching chemicals.

You will notice flex PCBs within most cellphones or similar miniaturized gadgets. Flex PCBs square measure helpful for creating little cables and intensely light-weight circuits.

However, few outlets however build custom flex PCBs for affordable costs in tiny volumes.

Step 1: Get copper-coated film


Picture of Get copper-coated film
Get some skinny sheets of polyimide that have copper on one or either side. Polyimide may be a yellow chemical compound with a high melting temperature and is typically referred to as Kapton. a standard kind of copper-coated polyimide is DuPont "Pyralux" material.
Pyralux sheets are available in many various forms of polyimide thickness, copper thickness and adhesive thickness (the "adhesive" is between the copper and polyimide holding everything along.) Copper thickness is given in oz per sq ft, whereas adhesive and Kapton thickness is given in mil (1 mil =0.001 inch).


Pyralux LF7062 (pictured) has 1/2 oz copper, one/2 mil adhesive and 1 mil Kapton. This works OK however may be a bit skinny and rippled for the printer to handle.
LF9120 has one oz copper, one mil adhesive and a couple of mil Kapton - appears to figure best within the printer
LF9210 has two oz copper, one mil adhesive and one mil Kapton - stiffer, however works OK

Other choices square measure double sided copper ( a sandwich of Cu/Kapton/Cu command along side adhesive) and a cracked surface, denoted by R at the tip of the half range.

The cracked sheets and double sided sheet work OK. However, Pyralux with two oz or thicker copper will be troublesome to feed to the printer, particularly if there's copper on either side.

See if you'll be able to get a free sample from DuPont. often, Pyralux sheets take place on eBay.

Cut the Pyralux sheets to eight.5x11 or 8.5x14 inches with scissors or a knife. Avoid smudging the copper with fingerprints or oil, which may block the print resolution later. to guard the printer, attempt to keep the perimeters comparatively flat and freed from burrs.

For direct printing on the copper film, find a solid-ink printer. These square measure ordinarily confused with optical device printers, however instead print unfrozen wax. in contrast to most inkjets, the wax makes a decent protecting layer for copper etching, and in contrast to optical device printers, solid ink printers do not think about domestically charging the paper surface, that may be difficult once the paper is replaced by a copper sheet.

Some models square measure Tektronix Phaser 840, 850, 860, and Xerox Phaser 8200, 8400, 8500, 8560, and 8860. you may notice one in AN workplace. Most Phaser models square measure regular optical device printers, thus check below the hood for the solid ink blocks (pictured) if you are not certain.

If you do not have access to a solid ink printer, the "toner transfer" iron on methodology, employing a laser-printed style, might replace this step.


Draw up a style in any graphics program, then use the manual feed receptacle to print it on your Pyralux sheet in black. Cyan, magenta, yellow, inexperienced (50/50 cyan+yellow), red (50/50 yellow+magenta) conjointly appear to figure, simply avoid light-weight shades that square measure composed of small dots on a white background. written areas are protected with wax, and finally end up as copper traces on your layout.

Note additional 3-7-08: Use "high resolution" or "photo" mode once printing. This printer setting is often accessible within the "Print Setup" menu of your graphics program. high-resolution mode prints a lot of slowly and appears to market higher adhesion of wax to copper.

10 mil (250-micron) wide lines and areas were written from a Tektronix Phaser 850, that is AN older model.

In most Phasers the copper facet ought to face down once it goes within the manual feed and comes out the other way up. provides a very little push if the manual feed cog has hassle grabbing onto the sheet (more possible with thicker sheets)

Put the written sheet in ferrous chloride (copper etchant) for a minimum of five minutes. Keep the etchant from more matured your eyes and skin. The print time can rely upon temperature, copper thickness and alternative conditions, taking on to twenty five minutes, thus keep anticipating copper areas to dissolve and therefore the polyimide film to point out up. effervescent with AN vivarium pump, and heating up to 35-40 C can facilitate the print proceed quicker and a lot of equally.

The remaining wax will be clean off with a ScotchBrite pad and heat water, or isopropanol (rubbing alcohol). this will take some effort.

Picture of Populate the board
The flex PCB is currently able to cut apart into tiny circuits (if that is your plan) and to solder. you'll be able to tape it onto a chunk of metal or a daily fibreglass printed circuit to carry it steady whereas acting on it. "Tinnit" nickel plating resolution or similar will be wont to build it easier to solder to, however the freshly incised and cleansed flex PCB is well soldered as is.

Because it's a 1-sided PCB, while not holes, it's most helpful as a small cable or as a board for surface mount elements. Use jumpers if necessary for traces to cross on your layout.

AWM 20624 80C 60V VW-1 Touchpad flexible printed circuit